For those most severely affected, epilepsy treatment means drilling through the skull deep into the brain to destroy the small area where seizures originate—invasive, dangerous, and requiring a long recovery period. Five years ago a team of Vanderbilt engineers wondered: Is it possible to address epileptic seizures in a less invasive way?
Because the area of the brain involved is the hippocampus, which is located at the bottom of the brain, they decided to develop a robotic device that pokes through the cheek and enters the brain from underneath, which avoids having to drill through the skull and is much closer to the target area. To do so meant developing a memory-shape alloy needle that can be steered precisely along a curving path and a robotic platform that can operate inside the powerful magnetic field created by an MRI scanner.
The engineers have developed a working prototype that was unveiled in a live demonstration at a recent Fluid Power Innovation and Research Conference in Nashville by David Comber, the graduate student in mechanical engineering who did much of the design work.
The business end of the device is a 1.14 mm nickel–titanium needle that operates like a mechanical pencil, with concentric tubes, some of which are curved, that allow the tip to follow a curved path into the brain. (Unlike many common metals, nickel–titanium is compatible with MRIs.) Using compressed air, the robotic platform controllably steers and advances the needle segments a millimeter at a time so the surgeon can track its position by taking successive MRI scans.
According to Associate Professor of Mechanical Engineering Eric Barth, who headed the project, the next stage in the surgical robot’s development is testing with cadavers. He estimates the device could be in operating rooms within the next decade.
To come up with the design, the team began with capabilities they already had. “I’ve done a lot of work in my career on the control of pneumatic systems,” says Barth. “We knew we had this ability to have a robot in the MRI scanner, doing something in a way that other robots could not. Then we thought, What can we do that would have the highest impact?”
At the same time, Robert Webster, associate professor of mechanical engineering and emergency medicine, had developed a system of steerable surgical needles. “The idea for this came about when Eric and I were talking in the hallway one day,” says Webster, “and we figured that his expertise in pneumatics was perfect for the MRI environment and could be combined with the steerable needles I’d been working on.”
Through discussions with Associate Professor of Neurological Surgery Joseph Neimat, the engineers identified epilepsy surgery as an ideal, high-impact application. They learned that neuroscientists currently use the through-the-cheek approach to implant electrodes in the brain to track brain activity and identify the location where epileptic seizures originate. But the straight needles they use can’t reach the source region, so they must drill through the skull and insert the needle used to destroy misbehaving neurons through the top of the head.
Comber and Barth shadowed Neimat through brain surgeries to understand how their device would work in practice. “To have a system with a curved needle and unlimited access would make surgeries minimally invasive,” Neimat says. “We could do a dramatic surgery with nothing more than a needle stick to the cheek.”
The engineers have designed the system so that much of it can be made using 3-D printing in order to keep the price low. This was achieved in collaboration with Jonathon Slightam and Vito Gervasi at the Milwaukee School of Engineering, who specialize in novel applications for additive manufacturing.
Current funding comes from the Center for Compact and Efficient Fluid Power, a National Science Foundation engineering research center that supports advances in fluid power, and past funding from Martin Ventures.